Industrial Complex Success

Challenge: Major industrial facility faced:

• $2.3 million annual energy spend
• Inefficient production equipment
• High compressed air costs
• Waste heat losses
• Poor power factor

Solution Implementation:

1. Process Optimization
2. Compressed air system upgrade
3. Heat recovery system installation
4. Motor and drive optimization
5. Process control improvements
6. Power factor correction
7. Infrastructure Upgrade
8. Building management system
9. LED high-bay lighting
10. HVAC modernization
11. Steam system optimization
12. Advanced metering

Results:

• 33% reduction in energy intensity
• $755,000 annual cost savings
• Improved production efficiency
• Enhanced process control
• 2.1-year project payback