Manufacturing Sector Success

Challenge: A leading precision manufacturing company with 150,000 sq. ft. facility faced:

• Annual energy costs exceeding $875,000
• Peak demand charges averaging $12,000 monthly
• Aging lighting infrastructure
• Inefficient HVAC systems
• Volatile electricity rates

Solution Implementation: Onix Energy developed a multi-phase approach:

1. Energy Procurement Strategy
2. Negotiated new electricity contracts saving 12% on supply costs
3. Implemented peak load management program
4. Structured a strategic purchasing plan for natural gas
5. Facility Optimization
6. LED lighting upgrade across manufacturing floor and offices
7. Smart controls installation with occupancy sensors
8. HVAC system modernization with smart thermostats
9. Power factor correction implementation

Results:

• 27% reduction in annual energy costs ($236,250 savings)
• Peak demand reduced by 22%
• $95,000 in utility incentives secured
• ROI achieved in 14 months
• Improved workplace lighting levels by 35%